Volvo S40 recalls and complaints by year

Comprehensive recall and complaint data for the Volvo S40, sourced from official National Highway Traffic Safety Administration (NHTSA) records.

Last updated: (NHTSA data snapshot)

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At a Glance

Total Recalls 29
Total Complaints 677
Years Covered 2000–2011

Stats focus on model years from 1960 onwards. Earlier years appear in the detailed table below where data exists.

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Important: This assistant provides context from aggregated NHTSA data. Always check your specific VIN on NHTSA.gov for vehicle-specific recall information.

Key Takeaways

A quick scan of where recalls and complaints concentrate for the Volvo S40, based on aggregated NHTSA counts and campaign metadata.

Recall Themes

Instead of listing long campaign narratives, this groups recall campaigns into a few recurring areas. Each theme links back to official notices as evidence.

Brakes

3 campaigns · Years: 2000, 2004, 2007

These campaigns relate to braking system components that can affect stopping performance or warning behavior.

Official notices (evidence):
  • 08V101000 · Service brakes, hydraulic: Master cylinder
  • 04V493000 · Service brakes, hydraulic: Hoses, lines/piping, and fittings
  • 03V474000 · Service brakes, hydraulic: Vacuum

Fuel and emissions

3 campaigns · Years: 2003–2006

These campaigns relate to fuel delivery or emissions components where leaks or failures can raise safety risk.

Official notices (evidence):

Equipment and labeling

2 campaigns · Years: 2001–2004

These campaigns relate to equipment compliance, labeling, or tires.

Official notices (evidence):

Electrical

1 campaign · Years: 2004–2010

These campaigns relate to wiring or electrical components that can cause warning lights, loss of function, or fire risk in some cases.

Official notices (evidence):
  • 10V566000 · Equipment: Navigational system(global positioning system)

Seats and restraints

1 campaign · Years: 2009–2011

These campaigns relate to seats, belts, airbags restraint integration, or child restraint anchoring components.

Official notices (evidence):

Steering and suspension

1 campaign · Years: 2008–2009

These campaigns relate to steering or suspension components that can affect vehicle control or stability.

Official notices (evidence):

Structure

1 campaign · Years: 2011

These campaigns relate to structural components such as frame/body parts that can affect crash protection or integrity.

Official notices (evidence):

Most Reported Issues

Across all model years, the most frequently reported areas for the Volvo S40 in NHTSA complaint data are Electrical system, Vehicle speed control, Service brakes, hydraulic.

Jump to Model Year

Year-by-Year Overview

Each row shows how often this model appears in NHTSA recalls and consumer complaints for a given model year. These are counts of campaigns and complaints, not risk predictions.

Model Year Recalls Complaints Details
2011 2 7 Both recalls and complaints recorded.
Top complaint areas: Electrical system, Seats, Vehicle speed control.
2010 2 11 Both recalls and complaints recorded.
Top complaint areas: Structure:body, Visibility/wiper, Air bags.
2009 3 14 Both recalls and complaints recorded.
Top complaint areas: Power train, Service brakes, hydraulic, Engine.
2008 2 27 Both recalls and complaints recorded.
Top complaint areas: Electrical system, Engine, Steering.
2007 2 36 Both recalls and complaints recorded.
Top complaint areas: Electrical system, Service brakes, hydraulic, Engine and engine cooling.
2006 3 81 Both recalls and complaints recorded.
Top complaint areas: Electrical system, Fuel/propulsion system, Structure.
2005 3 91 Both recalls and complaints recorded.
Top complaint areas: Electrical system, Engine and engine cooling, Fuel system, gasoline.
2004 6 75 Both recalls and complaints recorded.
Top complaint areas: Electrical system, Air bags, Service brakes, hydraulic.
2003 2 23 Both recalls and complaints recorded.
Top complaint areas: Power train:automatic transmission, Fuel system, gasoline:fuel injection system:fuel rail, Tires.
2002 1 34 Both recalls and complaints recorded.
Top complaint areas: Electrical system, Exterior lighting:headlights, Air bags:frontal.
2001 2 112 Both recalls and complaints recorded.
Top complaint areas: Vehicle speed control, Electrical system, Service brakes, hydraulic.
2000 1 166 Both recalls and complaints recorded.
Top complaint areas: Vehicle speed control, Service brakes, hydraulic:antilock/traction control/electronic limited slip, Service brakes, hydraulic.

What to Do Next

Check Your VIN on NHTSA.gov

Recall Evidence by Year

A compact evidence view of recall campaigns that include this model. The default text is an original summary line, with official notice text available on demand.

Most common areas involved: Equipment , Fuel system and Seats

Show recall evidence by year

2011

  • Seats: Safety recall involving the seats area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V591000) →
    Show official notice text
    Summary: Volvo is recalling certain passenger vehicles equipped with power front passenger seats. The front seat rail's detection system was manufactured incorrectly and may permit the passenger to forward the seat beyond the intended maximum.
  • Structure: Frame and members: Safety recall involving the structure area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (11V186000) →
    Show official notice text
    Summary: Volvo is recalling certain model year 2011 s40 passenger vehicles. A crack on the top side of the passenger side support member in the engine compartment may have developed during the forming process in component production.

2010

  • Equipment: Navigational system(global positioning system): Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V566000) →
    Show official notice text
    Summary: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.
  • Seats: Safety recall involving the seats area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V591000) →
    Show official notice text
    Summary: Volvo is recalling certain passenger vehicles equipped with power front passenger seats. The front seat rail's detection system was manufactured incorrectly and may permit the passenger to forward the seat beyond the intended maximum.

2009

  • Steering: Hose, piping, and connections: Safety recall involving the steering area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (08V329000) →
    Show official notice text
    Summary: Volvo is recalling my 2008-2009 vehicles. A section of the power steering return line hose was not properly vulcanized (cured) and does not meet specifications. If the power steering return hose fails, a sudden rupture of the hose can occur.
  • Equipment: Navigational system(global positioning system): Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V566000) →
    Show official notice text
    Summary: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.
  • Seats: Safety recall involving the seats area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V591000) →
    Show official notice text
    Summary: Volvo is recalling certain passenger vehicles equipped with power front passenger seats. The front seat rail's detection system was manufactured incorrectly and may permit the passenger to forward the seat beyond the intended maximum.

2008

  • Steering: Hose, piping, and connections: Safety recall involving the steering area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (08V329000) →
    Show official notice text
    Summary: Volvo is recalling my 2008-2009 vehicles. A section of the power steering return line hose was not properly vulcanized (cured) and does not meet specifications. If the power steering return hose fails, a sudden rupture of the hose can occur.
  • Equipment: Navigational system(global positioning system): Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V566000) →
    Show official notice text
    Summary: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

2007

  • Service brakes, hydraulic: Master cylinder: Safety recall involving the service brakes area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (08V101000) →
    Show official notice text
    Summary: Volvo is recalling 1,114 my 2007 c30, c70, s40, and v50 passenger vehicles. A soft anodized layer in the master cylinder may trigger early wear on a rubber seal that can result in internal leakage of brake fluid. If affected, the driver may experience reduced brake performance when applying and m
  • Equipment: Navigational system(global positioning system): Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V566000) →
    Show official notice text
    Summary: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

2006

  • Fuel system, gasoline: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (06V137000) →
    Show official notice text
    Summary: On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.
  • Fuel system, gasoline: Fuel pump: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (08V033000) →
    Show official notice text
    Summary: On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the dis
  • Equipment: Navigational system(global positioning system): Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V566000) →
    Show official notice text
    Summary: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

2005

  • Fuel system, gasoline: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (06V137000) →
    Show official notice text
    Summary: On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.
  • Fuel system, gasoline: Fuel pump: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (08V033000) →
    Show official notice text
    Summary: On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the dis
  • Equipment: Navigational system(global positioning system): Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V566000) →
    Show official notice text
    Summary: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

2004

  • Equipment: Labels: Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (03V284000) →
    Show official notice text
    Summary: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "Child restraint anchorage systems." The second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.
  • Fuel system, gasoline: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (03V424000) →
    Show official notice text
    Summary: On certain sedans and station wagons, there may be a fuel leak from the fuel rail due to inadequate welding.
  • Service brakes, hydraulic: Hoses, lines/piping, and fittings: Safety recall involving the service brakes area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (04V493000) →
    Show official notice text
    Summary: On certain passenger vehicles, the non-return valve may crack due to a poor weld causing a vacuum leak.
  • Fuel system, gasoline: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (06V137000) →
    Show official notice text
    Summary: On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.
  • Fuel system, gasoline: Fuel pump: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (08V033000) →
    Show official notice text
    Summary: On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the dis
  • Equipment: Navigational system(global positioning system): Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (10V566000) →
    Show official notice text
    Summary: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

2003

  • Equipment: Labels: Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (03V284000) →
    Show official notice text
    Summary: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "Child restraint anchorage systems." The second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.
  • Fuel system, gasoline: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (03V424000) →
    Show official notice text
    Summary: On certain sedans and station wagons, there may be a fuel leak from the fuel rail due to inadequate welding.

2002

  • Equipment: Labels: Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (03V284000) →
    Show official notice text
    Summary: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "Child restraint anchorage systems." The second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.

2001

  • Equipment: Air conditioner: Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (01V169000) →
    Show official notice text
    Summary: Vehicle description: sedan and wagon passenger vehicles. A diode in the electronic climate control system may have a reduced service life.
  • Equipment: Labels: Safety recall involving the equipment area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (03V284000) →
    Show official notice text
    Summary: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "Child restraint anchorage systems." The second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.

2000

  • Service brakes, hydraulic: Vacuum: Safety recall involving the service brakes area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (03V474000) →
    Show official notice text
    Summary: On certain passenger vehicles, water can enter the electrical brake vacuum pump, causing the pump to fail.

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⚠️ Important Safety Information

Recall Explained provides independent analysis of official NHTSA data. This site does not replace the official NHTSA VIN lookup and should not be treated as legal or safety advice for your specific vehicle.

For any safety concerns: Always check your VIN on the official NHTSA site and contact an authorized dealer.

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