Ford F-Super Duty recall history and complaint patterns

Comprehensive recall and complaint data for the Ford F-Super Duty, sourced from official National Highway Traffic Safety Administration (NHTSA) records.

Last updated: (NHTSA data snapshot)

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At a Glance

Total Recalls 19
Total Complaints 552
Years Covered 1981–2008

Stats focus on model years from 1960 onwards. Earlier years appear in the detailed table below where data exists.

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Get plain-language explanations of recalls and complaints for the Ford F-Super Duty. Powered by AI, backed by NHTSA data.

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Important: This assistant provides context from aggregated NHTSA data. Always check your specific VIN on NHTSA.gov for vehicle-specific recall information.

Key Takeaways

A quick scan of where recalls and complaints concentrate for the Ford F-Super Duty, based on aggregated NHTSA counts and campaign metadata.

Recall Themes

Instead of listing long campaign narratives, this groups recall campaigns into a few recurring areas. Each theme links back to official notices as evidence.

Fuel and emissions

3 campaigns · Years: 1991–1997, 2001

These campaigns relate to fuel delivery or emissions components where leaks or failures can raise safety risk.

Official notices (evidence):
  • 01V106000 · Fuel system, gasoline: Filler pipe and cap
  • 97V209000 · Engine and engine cooling: Gas recirculation valve (egr valve)
  • 93V125000 · Fuel system, gasoline: Tank assembly

Other

3 campaigns · Years: 1999–2000

These campaigns do not fit a single dominant theme, or the component taxonomy is broad.

Official notices (evidence):

Brakes

2 campaigns · Years: 2000

These campaigns relate to braking system components that can affect stopping performance or warning behavior.

Official notices (evidence):

Structure

2 campaigns · Years: 1994, 1996

These campaigns relate to structural components such as frame/body parts that can affect crash protection or integrity.

Official notices (evidence):

Electrical

1 campaign · Years: 1997

These campaigns relate to wiring or electrical components that can cause warning lights, loss of function, or fire risk in some cases.

Official notices (evidence):

Equipment and labeling

1 campaign · Years: 1997

These campaigns relate to equipment compliance, labeling, or tires.

Official notices (evidence):

Most Reported Issues

Across all model years, the most frequently reported areas for the Ford F-Super Duty in NHTSA complaint data are Engine, Tires, Steering.

Jump to Model Year

Year-by-Year Overview

Each row shows how often this model appears in NHTSA recalls and consumer complaints for a given model year. These are counts of campaigns and complaints, not risk predictions.

Model Year Recalls Complaints Details
2008 0 46 Complaints recorded; no recall campaigns issued.
Top complaint areas: Steering, Engine, Electrical system.
2005 0 49 Complaints recorded; no recall campaigns issued.
Top complaint areas: Steering, Engine, Suspension.
2004 0 23 Complaints recorded; no recall campaigns issued.
Top complaint areas: Electrical system, Engine, Service brakes.
2003 0 33 Complaints recorded; no recall campaigns issued.
Top complaint areas: Engine, Fuel system, diesel, Suspension.
2002 0 50 Complaints recorded; no recall campaigns issued.
Top complaint areas: Engine and engine cooling, Electrical system, Power train.
2001 1 38 Both recalls and complaints recorded.
Top complaint areas: Power train:automatic transmission, Engine and engine cooling:engine:gasoline, Tires.
2000 3 78 Both recalls and complaints recorded.
Top complaint areas: Steering:hydraulic power assist system, Tires, Engine and engine cooling:engine.
1999 3 115 Both recalls and complaints recorded.
Top complaint areas: Service brakes, hydraulic:antilock/traction control/electronic limited slip, Tires, Tires:tread/belt.
1998 0 20 Complaints recorded; no recall campaigns issued.
Top complaint areas: Tires, Tires:tread/belt, Steering: steering wheel/handle bar.
1997 3 28 Both recalls and complaints recorded.
Top complaint areas: Tires, Tires:tread/belt, Electrical system:12v/24v/48v battery:cables.
1996 2 12 Both recalls and complaints recorded.
Top complaint areas: Vehicle speed control:cruise control, Electrical system:wiring, Engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve).
1995 1 13 Both recalls and complaints recorded.
Top complaint areas: Suspension, Fuel system, gasoline:delivery:fuel pump, Vehicle speed control.
1994 2 27 Both recalls and complaints recorded.
Top complaint areas: Service brakes, hydraulic:foundation components, Suspension:front, Vehicle speed control.
1993 2 4 Both recalls and complaints recorded.
Top complaint areas: Service brakes, hydraulic:foundation components, Engine and engine cooling:engine, Engine and engine cooling:engine:gasoline:belts and associated pulleys.
1992 1 10 Both recalls and complaints recorded.
Top complaint areas: Service brakes, hydraulic:foundation components, Service brakes, hydraulic:foundation components:master cylinder, Engine and engine cooling:exhaust system:emission control:catalytic convertor.
1991 1 1 Both recalls and complaints recorded.
Top complaint areas: Fuel system, gasoline:storage:auxillary tank:selector devices.
1990 0 1 Complaints recorded; no recall campaigns issued.
Top complaint areas: Electrical system:ignition.
1989 0 2 Complaints recorded; no recall campaigns issued.
Top complaint areas: Electrical system:wiring, Electrical system:wiring:fuses and circuit breakers.
1987 0 1 Complaints recorded; no recall campaigns issued.
Top complaint areas: Service brakes, hydraulic:antilock/traction control/electronic limited slip.
1981 0 1 Complaints recorded; no recall campaigns issued.
Top complaint areas: Engine.

What to Do Next

Check Your VIN on NHTSA.gov

Recall Evidence by Year

A compact evidence view of recall campaigns that include this model. The default text is an original summary line, with official notice text available on demand.

Most common areas involved: Engine and engine cooling , Fuel system and Vehicle speed control

Show recall evidence by year

2001

  • Fuel system, gasoline: Filler pipe and cap: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (01V106000) →
    Show official notice text
    Summary: Vehicle description: f-super duty crew cab pickup trucks (f-350 short wheelbase trucks equipped with a 6 3/4' pickup box and dual rear wheels) were built after a change was implemented to delete a clamp, and later a bracket that provided a ground for the fuel filler pipe. The pickup box may not h

2000

  • Service brakes, hydraulic: Pedals and linkages: Safety recall involving the service brakes area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (00V170000) →
    Show official notice text
    Summary: Vehicle description: f-super duty stripped motor home chassis because they may have a missing or partially installed brake pedal to master cylinder pushrod retaining clip.
  • Exterior lighting: Switch: Safety recall involving the exterior lighting area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (00V254000) →
    Show official notice text
    Summary: Vehicle description: motor home chassis. These vehicles may have a mis-routed wire harness that attaches to the brake pedal position switch. The wire could rub on the steering column, resulting in a short circuit and a blown fuse, causing a loss of stop lamp function.
  • Vehicle speed control: Safety recall involving the vehicle speed control area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (99V265000) →
    Show official notice text
    Summary: Vehicle description: super duty trucks and chassis-cabs equipped with 5.4L manual transmission powertrains. The accelerator cable core wire can wear the cable conduit end fitting due to a fifteen degree angle it makes with the conduit at the throttle body end. This could also lead to wear or sepa

1999

  • Vehicle speed control: Cables: Safety recall involving the vehicle speed control area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (98V070000) →
    Show official notice text
    Summary: Vehicle description: motor home chassis. The accelerator cable is susceptible to freezing. Water can accumulate in the end fitting and at temperatures of 32 degrees fahrenheit and below, can freeze. The ice could prevent the accelerator from return to idle.
  • Vehicle speed control: Safety recall involving the vehicle speed control area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (98V304000) →
    Show official notice text
    Summary: Vehicle description: motor home chassis. The accelerator cable is susceptible to freezing. Water can accumulate in the end fitting and can freeze at temperatures of 32 degrees fahrenheit and below. The ice could prevent the accelerator from returning to idle.
  • Vehicle speed control: Safety recall involving the vehicle speed control area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (99V265000) →
    Show official notice text
    Summary: Vehicle description: super duty trucks and chassis-cabs equipped with 5.4L manual transmission powertrains. The accelerator cable core wire can wear the cable conduit end fitting due to a fifteen degree angle it makes with the conduit at the throttle body end. This could also lead to wear or sepa

1997

  • Electrical system: Cables: Safety recall involving the electrical system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (96V177000) →
    Show official notice text
    Summary: A plastic coated steel support strap for the battery cable was damaged when it was crimped onto the cable.
  • Tires: Bead: Safety recall involving the tires area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (97V187000) →
    Show official notice text
    Summary: Vehicle description: light duty pickup trucks and chassis. The tires on these vehicles were damaged during mounting onto the wheels. Only trucks produced at the cuautitlan, mexico plant between september 1, 1996, and july 17, 1997, were affected by the defect.
  • Engine and engine cooling: Gas recirculation valve (egr valve): Safety recall involving the engine and engine cooling area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (97V209000) →
    Show official notice text
    Summary: Vehicle description: motor home chassis. Hot exhaust gasses can leak from the exhaust gas return (egr) tube on the engine. A hole can develop in the flexible section of the tube. Heat damage to the passenger compartment floor and floor covering can occur.

1996

  • Structure: Frame and members: Safety recall involving the structure area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (96V146000) →
    Show official notice text
    Summary: The crossmember frame gussets were installed with undersized threaded fasteners following a breakdown of the production rivet gun that is generally used. This gusset is the attachment point for the rear strap of the mid-ship fuel tank.
  • Engine and engine cooling: Gas recirculation valve (egr valve): Safety recall involving the engine and engine cooling area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (97V209000) →
    Show official notice text
    Summary: Vehicle description: motor home chassis. Hot exhaust gasses can leak from the exhaust gas return (egr) tube on the engine. A hole can develop in the flexible section of the tube. Heat damage to the passenger compartment floor and floor covering can occur.

1995

  • Engine and engine cooling: Gas recirculation valve (egr valve): Safety recall involving the engine and engine cooling area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (97V209000) →
    Show official notice text
    Summary: Vehicle description: motor home chassis. Hot exhaust gasses can leak from the exhaust gas return (egr) tube on the engine. A hole can develop in the flexible section of the tube. Heat damage to the passenger compartment floor and floor covering can occur.

1994

  • Structure: Bumpers: Safety recall involving the structure area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (94V018000) →
    Show official notice text
    Summary: The u-clip style nuts that retain the front bumpers to the front bumper inner arms can fracture.
  • Engine and engine cooling: Gas recirculation valve (egr valve): Safety recall involving the engine and engine cooling area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (97V209000) →
    Show official notice text
    Summary: Vehicle description: motor home chassis. Hot exhaust gasses can leak from the exhaust gas return (egr) tube on the engine. A hole can develop in the flexible section of the tube. Heat damage to the passenger compartment floor and floor covering can occur.

1993

  • Fuel system, gasoline: Tank assembly: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (93V125000) →
    Show official notice text
    Summary: A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.
  • Engine and engine cooling: Gas recirculation valve (egr valve): Safety recall involving the engine and engine cooling area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (97V209000) →
    Show official notice text
    Summary: Vehicle description: motor home chassis. Hot exhaust gasses can leak from the exhaust gas return (egr) tube on the engine. A hole can develop in the flexible section of the tube. Heat damage to the passenger compartment floor and floor covering can occur.

1992

  • Fuel system, gasoline: Tank assembly: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (93V125000) →
    Show official notice text
    Summary: A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.

1991

  • Fuel system, gasoline: Tank assembly: Safety recall involving the fuel system area. See the official notice for the exact defect, risk, and remedy details.
    View official NHTSA notice (93V125000) →
    Show official notice text
    Summary: A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.

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Recall Explained provides independent analysis of official NHTSA data. This site does not replace the official NHTSA VIN lookup and should not be treated as legal or safety advice for your specific vehicle.

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